Showing posts with label accidents. Show all posts
Showing posts with label accidents. Show all posts

Monday, November 10, 2008

Nerpa Disaster Update

Graphic



1. The boat departed on sea trials in the Sea of Japan from Bol'shoy Kamen'.

2. The fire fighting system activates in the 1st and 2nd compartments at a depth of 80 meters. There are forty one people in the two compartments. The anti-submarine ship Admiral Tributs and the salvage tug Sayany along with a helicopter depart Vladvostok to render assistance.

3. The boat surfaces. The four worst injured people are taken by helo to a hospital in Vladivostok. The rest of the injured and the bodies of the dead are transferred to ships. The Nerpa proceeds under her own power to port.

4. The boat arrives in port and the injured are flown by helos to hospitals in Fokino.

Il'ya Kramnik, RIA Novosti military commentator.

The incident on the Nerpa which has taken the lives of 20 people has become the biggest event on Russian submarines since the loss of the Kursk in 2000. As with any other event on nuclear submarines, this incident has drawn the attention of the Russian and the world press as well as giving birth to a multitude of rumors and versions.

For now it is difficult to paint an accurate picture since there hasn't been an official investigation yet, but one can get to the approximate root of the incident. To begin with, we have to define our terms and emphasize that the boat was still formally going through sea trials and wasn't accepted into naval service.

There was a catastrophe on K-152 Nerpa. That means an incident leading to the death of people when many people us the word accident which means an incident not leading to deaths. Officially the cause of the incident is the unsanctioned activation of the fire suppression system.

Further we have to deal with equipment that submariners use to fight on board fires. Russian submarines are equipped with two fire suppression systems. The first is a foam system, designed to fight local fires. The second is a chemical compartment flooding system, designed to extinguish large volume fires (except solid rocket fuel and ammunition fires) by means of filling the compartment with freon or its derivatives. Freon bonds with sticks to oxygen in order to put out the fire.

Freon is the most effective way to extinguish a fire, while it is also toxic and breathing it can lead to poisoning and death. This risk is justifiable in the harsh conditions on submarines and some have commented on the availability of individual breathing apparatus.

The compartment flooding system is located in all compartments on the boat except the reactor compartment (there isn't a permanent watch in the reactor compartment and it is protected by stations in the neighboring compartments) and it has two modes: "right there" and "from the neighboring compartment".

The system can be operated directly from the compartment, although on board third generation submarines, experts assert that it can also be activated from the control panel in central control (the "Molybden" system). In any case, activation of the system requires human intervention - all submariners stress that "self activation" is impossible. There is one incident recorded regarding an accidental discharge and it wasn't in the same compartment (the incident on K-77 on 13 Feb 1976) because of a mistake made during the assembly of the system during overhaul (markings on a valve were confused in the factory). But, in any case, the activation of the system can only occur with human intervention.

This system is installed on all boats in the Russian Navy and since there is no evidence that some other kind of, or new, system has been mounted on the K-152, it stands to reason that K-152 carries the standard equipment.

The order to use the system can not only be given from the central command post, but also by the commander of of the compartment on the scene. In accordance with damage control regulations the commander of the compartment has the following rights to use the system:

- when there is no comms with the central command post,

- when it isn't possible to find a fire or when the fire can't be extinguished immediately by other means,

- during a flash fire,

- where there is a fire in the regeneration substances (Russian Navy Blog comment: presumably meaning where there is a fire in substances that produce their own oxygen, like oxygen candles),

- during fires in uninhabited hermetically sealed spaces.

If crew members are caught in a fire and the resulting discharge of the fire suppression system, they have personal breathing devices, the IDA-59 or IDA-59M which allows 10 to 30 minutes of oxygen in a poisonous atmosphere (the amount of time depends on the intensity of breathing - when strenuous work is being done, the oxygen reserve depletes quicker).

The central command post can decide to activate the system in a compartment and issue a corresponding order automatically through the fire alarm system or on the ship wide announcing system. It should be noted that the computerized fire alarm system gives false alarms once in a while, so comms between the affected compartment and the central command post are important. But it is only a fire alarm and generally not a command to activate the fire suppression system.

Having been briefed on the fire suppression system, we can again turn our attention to what happened on K-152. It is known that the boat, which has just been recently constructed, was undergoing trials. There was more than just the Navy crew of 81 on board in connection with the trials. There were a lot of civilian specialists - workers and engineers, a total of 208 on board. It has to be noted that the majority of these people don't have damage control experience or know what to do during a casualty on board a submarine - they just don't learn that, or at a maximum, they have a short theoretical course.

The civilian specialists were part of the sea trials, preparing the boat for transfer to the Navy together with the crew, checking the systems.

So what happened in the bow (torpedo) compartment on K-152? Sifting through the official version produces evidence that none of the injured (21 total) didn't have burns. One can deduce the following: there wasn't a fire on the boat. It's possible that there was a small local fire, leading to smoke in the compartment and a false alarm in the fire alarm system. As a result, either by command from the central command post where they didn't investigate the situation thoroughly, or on the scene - they decided to activate the fire suppression system in the first and second compartments simultaneously.

As a consequence of the discharge, the atmosphere in the first and second compartments became unbreathable, leading to deaths. It must be noted that 36 out of the 41 casualties were civilians which means that they either didn't know how to use their emergency breathing devices or, possible but less likely, there wasn't enough of them to go around in the crowded conditions on the submarine.

Since the truth isn't known yet, the guilty haven't been found yet. But conclusions can already be drawn from the incident. At a minimum, workers and engineers participating in construction and sea trials have to be trained to the same standard of the crew in what to do in the event of a casualty on a submarine, including during a fire and activation of the fire suppression system. Beside that someone has to ask if its necessary to take to sea triple the normal compliment during trials and testing - a crowd like that produces nothing except disorder.

Now it remains to be hoped that some lessons will be learned from this tragedy and that nothing like this happens again. Not on the Nerpa or any other submarine.



U-96 commenter Timofey Sklyankin adds the following:


Like I promised, here is some more detailed information which was received directly from participants in the event and also from representatives of NPO Avrora, the manufacturer of the fire suppression system on board this class of nuclear submarine.

In order:

1. Project 971I (I for Import) SSN K-152, factory number 518. The boat was designed for leasing to the Indian Navy through RosOboronEksport and the cost of the contract was about $670M. The boat was conducting sea trials at periscope depth with the factory crew on board, the regular crew and a large number of contractors on board. There were representatives from NPO Avrora on board.

2. Around 2030 there was an unsanctioned activation of the fire suppression system and as a result freon was released into the second compartment (where the central command post is located) and the alarm system activated. According to eyewitnesses who were using their IDAs (a second, the rep from Avrora, managed to get out of the compartment), the alarm was very quiet compared to the usual "roar", which evidently played its own unpleasant role for those sleeping.

3. Before we move on to possible causes, it is worth going over the fire suppression system installed on the Nerpa in detail. The system is controlled by the Molibden-BS, manufactured by NPO Avrora and has the following structure:



In each compartment (designated in Roman numerals) there is a 200 liter freon gas tank (C) and each tank has three exits controlled by electromagnetic valves. One exit leads to the compartment where the tank is located and the other two lead to the neighboring compartments. In this way the second compartment can by supplied with freon from the tanks in the three compartments, which is what happened in this case (according to eyewitnesses, the concentration of freon was so high that droplets formed on the walls and equipment!).

The tanks can be controlled three ways (I will emphasize that none of these methods are automatic):

First, there is the Molibden system (A) in the central command post, located in the second compartment, where the operator or watch stander can decide which tanks to fire into which compartments. This choice is made with a combination of barrel switches. Second, in each compartment there is a Molibden control panel for that compartment (B) which controls the flow of freon from the three tanks into a given compartment. The compartment commander or the watch decides to enter the info on a keyboard, verifies it on a liquid crystal display and then uses the control lever. Third, like I already said, every exit from the tank has a valve which can be opened manually like the "turn of a faucet".

4. Now the most interesting part:

The freon was delivered to the second compartment from all three tanks. Since one can pretty much exclude the possibility of that all three taps were turned by three different people simultaneously in three different compartments and the control panel (A) in the command post is under the control of an operator, one of two things most likely happened.

First version: The choice to empty three tanks of freon into a compartment of sleeping people was entered into the system from the keyboard on control panel (B) located in the second compartment. Since an excessive amount of freon was released, this raises the question of sabotage. This issue will probably be resolved since there is a sub-system of Molibden called Rotor (D), which functions like the black box of an airplane and records all the parameters of the system. This equipment block, as it was explained to me, has already been removed by the FSB and is the object of investigation.

Second version: There was a technical fault in the Molibden system which led to a mistaken activation of the system in the second compartment. The NPO Avrora representatives exclude this possibility. Honestly, I also doubt such a "happy" mistake since the firing of all three tanks into one compartment seems doubtful for now.

In general, we await the expertise of the Rotor system. Taking into account how many procurators are there now (a personal representative of the President himself has taken charge), it wont be soon. I'll keep you updated if I find out anything.

Sunday, November 9, 2008

Commentary by a Russian Submarine Writer on the Nerpa Tragedy


(Caption: Project 971 K-152 Nerpa at Bol'shoy Kamen', life.ru)


Russian author and long-time submariner Alexandr Pokrovskiy on the accident on board the multipurpose submarine Nerpa.

"While departing her base at the closed military city (ZATO) Bol'shoy Kamen' for sea trials on the 8th of November at 2030 local time on board the multipurpose submarine Nerpa (Project 971 Shchuka-B, NATO Akula II), there was an uninteded discharge of the firefighting system and Freon. Six service members and fourteen civilians were killed. Another twenty two were hospitalized. There were 208 on board, eighty one of them military", which is all the mass media has told us so far.

One of the peculiarities of the Project 971 Shchuka-B is its reliance, in comparison with other submarine classes, on automatic combat and technical systems. Control is effected from one center - the main command post. The crew usually numbers seventy three. Since there were 208 on boards, that means that there was a big sea trials crew on board and it also means that it was crowded and there was no where for people to sleep. Unfortunately, this is the way sea trials are done since the ships systems and mechanisms must be tested for reliability. This is common during sea trials.

The mass media has talked about "a fire outbreak" which led to an "unplanned release of extinguishing agent (Freon)".

If a fire breaks out completely unexpectedly, then "an unplanned release of extinguishing agent" couldn't happen - let us remember that all control of technical systems takes place from one center on this class of boat. Freon just can't "get released" into the space. It needs to be released there. By the way, a little bit about freon. Freon is only used in big fires in submarine spaces. Before it is used, all people in the compartment have to be connected to the emergency air lines. That or death by suffocation. Besides that, after a release of freon, all the electrical panels and electronic systems go out of service. That is to say, the compartment ceases to function after a freon discharge. Therefore submariners don't like to use freon.

In domestic shipbuilding, the use of freon extinguishing systems has its partisans and opponents. For many years there has been a fight to put modern methods of fire supression on board submarines. There has been talk of special nitrogen systems. Nitrogen floods the compartment lowering the concentration of oxygen to 12 percent and the fire extinguishes. In this case even people who couldn't hook up to low pressure air would remain alive and the equipment in the space doesn't suffer.

People have asked me: why does the automatic fire suppression system on board use freon?

I answer: because in Russia, its always been like that. They construct a super-modern boat, but they put previous century equipment on board. And so it goes...

Saturday, November 8, 2008

Accident on Akula II K-152 Nerpa?

So far reports of 20 dead:

Moscow, 08 November - RIA Novosti. More than 20 people dead as a result of an incident on a nuclear submarine in the Pacific Fleet according to the Navy Public Affairs officer, K1R Igor' Dygalo.

A malfunction of the automatic fire supression system during sea trials on one of the Pacific Fleet submarines killed more than 20 people today. Among the dead were shipyard workers and servicemen.

The boat wasn't damaged. THe reactor compartment is normal. Background radiation on the boat is within standards.

The Commander in Chief of the Navy has ordered a halt to testing. The decision to return the boat to its temporary base has been made.

Comment: The commenters at Live Journal user U-96's blog seem to think that the boat was Akula II K-152 Nerpa based on the fact that it was 1) during sea trials, and 2) shipyard workers were among the dead.

I'm sure we'll hear more about it later.

Update from U-96:

The incident which killed 20 people on board a Russian Pacific Fleet nuclear submarine occured in the bow of the boat. There is no threat to the reactor, which is located in the stern section of the boat a source in the Pacific Ocean Fleet Headquarters told RIA Novosti.

There were 208 people on board the submarine, 81 of them military. The BPK Admiral Tributs and the salvage tug Sayany are escorting the boat. Twenty one injured have been evacuated to the Tributs in various states of health.

U-96 comments: Two hundred and eight on board instead of the 73 normally assigned. Of course there weren't enough EBAs to go around. "In the bow section" must mean compartment one. Torpedo room.

Update 2: Novosti reports on the types of fire suppression systems found on Russian submarines:

Now there are two fire suppression systems on board nuclear submarines: air-foam and chemical.

The air-foam system is designed to extinguish local fires and consists of two stations located at either end of the boat. The foam reserve supports six foam stations. Each station can produce one cubic meter of foam which can be applied by means of a 10 meter long hose. The stations are placed such that they can deliver foam to any corner of the compartment.

The chemical system is designed to extinguish any type of fire in a space except for fuel and ammunition fires and consists of a fire supression station located in all compartments except the reactor compartment. The reactor compartment is covered by stations located in the 5th and 7th compartments.

The extinguishing agent is Halon 114B2. The system can deliver three shots of extinguishing agent to each space. The system can be activated remotely from the central command post or from a local control panel as well as manually from the station in the compartment.

(...)

Update 3: The traditional Russian reflex to find and punish the guilty kicks in as a criminal investigation is launched into the tragedy under Article 352 of the Criminal Codex - hazarding a military vessel leading to death.

Lots of cool shots of of Akulas underway in this video clip along with word that it was an accidental Freon discharge:



Update 4: Looking at the casualty list, except for two unidentified, it doesn't look like there were any Indian specialists on board.

Update 5: Footage purporting to be K-152 returning to port. The audio recaps what is known about the incident so far, adding that there will be a special commission to investigate the incident and that the President Dmitriy Medvedev is on top of making sure that families get help and compensation.

Saturday, October 25, 2008

Cold War Stories: Baykonur, Two Generations Ago



Gist: The victims of two accidents are being comemmorated in Baykonur. An R-16 ICBM (SS-7 Saddler) blew up during final preparations for launch 41 years ago, killing almost the entire development team headed by Mikhail Yangel'. By a tragic coincidence, exactly three years later a launch failure killed eight more.

This day is always a cold day in Baykonur, almost winter like, but everyone in the Baykonur space city comes to the memorial, which is a grave for 70 people killed during missile testing. The two tragedies took place on the same day, three years apart, in 1960 and 1963 and killed 132 people. It was the first test of the R-16 ICBM, called the "new nuclear shield against the potential enemy". At 1845, after failing to take off, the missile exploded. The second stage spontaneously activated. Seventy six people died in the fire immediately, among them the Commander of the Strategic Rocket Forces, Marshal Mitrofan Nedelin. The main designer Mikhail Yangel' miraculously survived. Information about the failures were kept secret for years. The dead were said to have simply died in the course of their official duties. Now at the cosmodrome there is evidence of the tragedy. There is now a memorial at launch site 41. Until the 90s, it simply wasn't possible to visit. The tragedy was only acknowledged at the cosmodrome 35 years after the fact. Since recognition in 1995, relatives of the victims have come to pay their respects. There is an eternal flame at the launch site. The wind blows so hard that the flame is almost extinguished and people have trouble standing. All missile and space activities stop on this day to remember.